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- Design & Detail engineering of Greenfield/Brownfield API/Intermediate mfg. projects as per cGMP/WHO/USFDA guidelines & good engineering practices.
- Design of Production plant , Utility centre , Warehouse , FG store & all other facilities at plant required complete operation of the plant.
- Design of ETP & ZERO LIQUID DISCHARGE SYSTEM.
- Upgradation of existing API mfg. plants as per cGMP /WHO/ USFDA guidelines.
- Expansion of existing production & utility facility.
- Audit of Operation & Maintenance of plant & implementing cost saving systems.
- Engineering solution of any specific issue of operation & maintenance of the plant.
To discuss & understand the process & capacity requirement with client & prepare PFD & P&ID of the process accordingly.
Preparation of utility line diagram (ULD) for each utility according to the process requirement & define the utility..
Define the storage cap. of the warehouse for different categories of the raw material.
To discuss & study of the treatability of process effluents with client. To discuss & study of the treatability..
To design the man & material entry gate, security cabin , compound wall. Storage facility for fresh solvent..
To understand the requirement of project & prepare the Site Layout Plan by considering appropriate size..
We provide ONE POINT SOLUTION for Design & Detail Engineering of Greenfield API Pharma Project like
- Design of Master Site plan of API Pharma Facility complying international std of Pharma Industry.
- Design of API Pharma Production plant as WHO/USFDA & meeting International std. Of API Pharma plant.
- Design of GMP RM/FG/PM Warehouse as per required storage capacity with proper segregation of material as per desired storage conditions.
- Design of FG Store as per GMP.
- Design of efficient Central Utility system of plant by saving 20-30% energy consumption.
- Design of Boiler house with efficient steam distribution system.
- Design of QC Lab which includes Physico lab, Wet lab, Micro lab, Instrument lab with desired supporting facility.
- Design of Fire hydrant system.
- Design of ETP as per the effluent stream.
- Design of MCC Panel, PCC Panel , HT Panel, Transformer etc for electrification of the plant.
- Design of GMP/Non GMP Pilot plant.
- Design of R&D Centre.
- Design of Road & Drainage system of the plant.
- Design of Admin building as per the requirement.
- Design of Solvent recovery plant, Explosive solvent yard, Hydrogenation plant.
- Design of site amenities like Canteen, Toilet Block, Under ground water storage tank, Security gate, parking, OHS centre, Locker room, Engg. Workshop,
- RCC Structure design of all the plant & Facilities.
- Civil Working detail of all the plant & Facilities.
- Electrical detail of all the plant & facility like Cable Schedule, Cable BOQ, Light Fixture, cable tray route Size & BOQ, plug & socket size , location & qty with technical specification.
- We provide detail Technical Specification of all the Equipments.
- Inspection of the capital equipments as vendor’s workshop.
- Piping Design, Piping Isometric, Piping & Fitting BOQ with required size, specification for process & Utility.
- Design of plant in 3D model by showing actual layout of equipments in the with piping.
- Regular site visit to ensure the quality of project execution as per the required standard throughout the project.
- Technical discussion with vendors for capital equipments to freeze the final specification meeting the process requirement.
- To provide technical guidance for civil, mechanical & electrical work at various stages to maintain the quality of project.
- To provide assistance in the commissioning of project.
- To Design the Preventive maintenance system of the plant to implement the same from beginning to reduce the breakdown, reduce the maintenance cost, improve the performance of the equipment as well increase the life of equipment.
- Design of Water distribution system by balancing the Reject water of RO, Condensate of Steam & Make up water of cooling tower to minimize the water consumption & Wastage of water.
- We take ownership of entire project from “CONCEPT TO COMMISSIONING & COMPLIANCE” whether it is mentioned in our SCOPE or not & work as a team with client for collective success of the entire PROJECT.